Borke Mold Specialists, Inc. is your source for the bestPressure, Vacuum, Thermoforming
and Rotational Molds
Services & CapabilitiesVacuum & Pressure
Forming Molds
Custom CNC or Cast Molds for PlasticsCustom CNC Machining of
Patterns & Fixtures
Custom Dies, Pressure Boxes & Plugs
View Examples Of Our WorkVacuum Form Mold for Car Front BumperMold Manufacturing of In-Line Vacuum Mold, Die, Box for Lids & TubsVacuum Form Mold & Fixtures for Acrylic/ABS CoversPressure Form Mold for Refrigerator Liners
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Borke Mold Specialists Manufactures Custom Vacuum Forming & Pressure Forming Molds

CNC Aluminum Mold Vacuum Form Mold
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CNC Aluminum Mold Vacuum Form Mold
  CNC Permanent Mold Undercut
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CNC Permanent Mold Undercut
  Pressure Form Mold
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Pressure Form Mold
  Sandblast Finish Mold Textured Surfaces
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Sandblast Finish Mold Textured Surfaces
 

Give Borke Mold Specialists any material - cast aluminum, CNC machine aluminum, wood, polyurethane boards, or epoxy boards-and we can create anything from top-of-line thin gage vacuum forming molds to heavy gage pressure form molds.

Through vertical machining centers, deep hole gun drilling, MIG and TIG welding in aluminum or steel, and other processes we can make many different types of molds for plastics. We can achieve 3-axis part lengths up to 98 inches and widths up to 50 inches and 26 inches in the height. The 5-axis Thermwood can machine part lengths up to 122 inches, widths up to 61" and heights up to 36" at one time. Parts can be built with weights up to 2500 lbs and CNC tolerances of +/-.005. Lead-time for our projects is excellent, ranging from 2-8 weeks depending on the type of mold and application at hand.

Additional services we provide include vacuum forming sample parts up to 4' x 6', as well as design, engineering, CAD/CAM, reverse engineering, and mold repair. For more information on Borke Mold Specialists of Hamilton, Ohio, please contact us today, or consult our website for further information.

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Example Vacuum Form & Pressure Forming Molding Projects

Vacuum Form & Pressure Forming Molds Capabilities

Intended Vacuum Form / Pressure Forming Molds Applications Vacuum forming molds thin gage
Vacuum forming molds thick gage
Thermoforming molds thin and thick gage
Pressure forming mold
Cut-In-place forming molds
Twinsheet molds
Materials Used Cast aluminum
CNC machine aluminum
Wood
Polyurethane boards
Epoxy boards
Processes Vertical milling
Deep hole gun drilling
MIG and TIG welding in aluminum or steel
Sawing / Cutting
Drilling vacuum holes from #80 - 3/64"
Sand blasting and polishing mold surface
Soldering water lines
Pressure boxes in aluminum or steel
CNC loose pieces for breakaways on rods and air cylinders.
Equipment Controls CNC
Manual
Machinery Axis 3
5
Part Length 3-axis up to 98 in.
5-axis up to 122 in.
Part Width 3-axis up to 50 in.
5-axis up to 61 in.
Part Height 3-axis up to 26 in.
5-axis up to 36 in.
Part Weight Up to 2500 lbs.
Tolerances (+/-) .005 in CNC - Alum castings will vary
Additional Services Offered Vacuum forming sample parts up to 4' x 6'
Design
Engineering
CAD / CAM
Reverse engineering
Testing
Mold repair
Quality Control Inspection
Job Number / paperwork
Instrument certifications
Industries Served Medical
Automotive
Aerospace
Packaging
POP displays
Shipping pallets and trays
Lead Times Available 2 to 8 weeks
File Formats Accepted MasterCAM
IGES
STEP
AutoCAD (DXF, DWG)
Parasolid (X_T, X_B)

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