Borke Mold Specialists Manufactures Custom Vacuum Forming & Pressure Forming Molds
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CNC Aluminum Mold Vacuum Form Mold
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CNC Permanent Mold Undercut |
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Pressure Form Mold
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Sandblast Finish Mold Textured Surfaces |
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Give Borke Mold Specialists any material - cast aluminum, CNC machine aluminum, wood, polyurethane boards, or epoxy boards-and we can create anything from top-of-line thin gage vacuum forming molds to heavy gage pressure form molds.
Through vertical machining centers, deep hole gun drilling, MIG and TIG welding in aluminum or steel, and other processes we can make many different types of molds for plastics. We can achieve 3-axis part lengths up to 98 inches and widths up to 50 inches and 26 inches in the height. The 5-axis Thermwood can machine part lengths up to 122 inches, widths up to 61" and heights up to 36" at one time. Parts can be built with weights up to 2500 lbs and CNC tolerances of +/-.005. Lead-time for our projects is excellent, ranging from 2-8 weeks depending on the type of mold and application at hand.
Additional services we provide include vacuum forming sample parts up to 4' x 6', as well as design, engineering, CAD/CAM, reverse engineering, and mold repair. For more information on Borke Mold Specialists of Hamilton, Ohio, please contact us today, or consult our website for further information.
Example Vacuum Form & Pressure Forming Molding Projects
Vacuum Form & Pressure Forming Molds Capabilities
| Intended Vacuum Form / Pressure Forming Molds Applications |
Vacuum forming molds thin gage Vacuum forming molds thick gage Thermoforming molds thin and thick gage Pressure forming mold Cut-In-place forming molds Twinsheet molds |
| Materials Used |
Cast aluminum CNC machine aluminum Wood Polyurethane boards Epoxy boards |
| Processes |
Vertical milling Deep hole gun drilling MIG and TIG welding in aluminum or steel Sawing / Cutting Drilling vacuum holes from #80 - 3/64" Sand blasting and polishing mold surface Soldering water lines Pressure boxes in aluminum or steel CNC loose pieces for breakaways on rods and air cylinders. |
| Equipment Controls |
CNC Manual |
| Machinery Axis |
3 5 |
| Part Length |
3-axis up to 98 in. 5-axis up to 122 in. |
| Part Width |
3-axis up to 50 in. 5-axis up to 61 in. |
| Part Height |
3-axis up to 26 in. 5-axis up to 36 in. |
| Part Weight |
Up to 2500 lbs. |
| Tolerances (+/-) |
.005 in CNC - Alum castings will vary |
| Additional Services Offered |
Vacuum forming sample parts up to 4' x 6' Design Engineering CAD / CAM Reverse engineering Testing Mold repair |
| Quality Control |
Inspection Job Number / paperwork Instrument certifications |
| Industries Served |
Medical Automotive Aerospace Packaging POP displays Shipping pallets and trays |
| Lead Times Available |
2 to 8 weeks |
| File Formats Accepted |
MasterCAM IGES STEP AutoCAD (DXF, DWG) Parasolid (X_T, X_B) | back to top |